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Product Design & Development (Plastics & BIW)

Overview

Structured around real-world product development cycles, this program builds strong expertise in designing plastic components and automotive sheet metal structures.

Emphasizing industry practices and manufacturing feasibility, it equips learners with the knowledge required to develop high-performance, production-ready components aligned with global engineering standards.

Key Learning Areas

Plastics:

  • Plastic Product Design Guidelines
  • Injection Moulding Concepts
  • Master Section, Locating and Mounting strategy
  • Draft, Ribs, Bosses & Wall Thickness
  • Design for Manufacturability / Assembly (DFM/ DFA)
  • Polymer fundamentals
  • APQP (Advanced Product Quality Planning)
  • DFMEA, DVP&R
  • Tooling Considerations in Product Design

BIW (Body in White):

  • Sheet Metal Design Fundamentals
  • Automotive Body Structure Design
  • Joining & Welding Concepts
  • Reinforcements & Mounting Strategies

Tools

Exposure to globally adopted industry-standard CAD platforms

Course Eligibility & Benefits

Who Can Join

  • Students with basic CAD knowledge
  • Mechanical / Automobile Engineers
  • Professionals from Production, Quality, Tool Room

Career Opportunities

  • Plastic Product Design Engineer
  • BIW Design Engineer
  • Automotive Design Engineer
  • DFM/DFA Engineer

Key Benefits

  • Direct entry into automotive & plastics domain
  • High-demand skillset
  • Better salary growth compared to basic CAD roles

Interview Advantage

  • Understanding of OEM processes (APQP, DFMEA)
  • Ability to explain real design decisions
  • Exposure to automotive case studies

Salary Expectation

  • Freshers: ₹3L – ₹5L
  • Experienced: ₹5L – ₹9L+

Course Highlights & Projects

Plastics Parts

Plastic Components
Commercial Vehicle Integrated Panel – 3D CAD Model
Door Trim
Automotive Front Door Trim – 3D CAD Design Model
Interior Plastic
Automotive B-pillar trim (Upr & Lwr) Component
Frame
Automotive Interior Plastic Component
Air Vent
3D CAD Model of Automotive Interior Air Vent Assembly

BIW Parts

BIW Structure
Automotive B-Pillar CAD Render model
BIW CAD Model
Automotive BIW Rendered CAD Model
BIW Assembly
Cross Car Beam (CCB) Rendered CAD Model
Metallic door panel
Automotive Door Inner panel

What Makes You Job-Ready?

We don't just train—we prepare you to perform confidently in real interviews and real jobs.

Real-time Project Experience

Gain hands-on experience through project-based learning modules.

Strong Technical Knowledge

In-depth practical exposure to core engineering design standards.

Interview-Focused Preparation

Mock interviews and technical grooming to clear any panel.

Industry-Ready Mindset

Develop a professional approach to real-world engineering problems.

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